
Air India crash: Airline ignored 2018 advisory to inspect fuel control switch, says AAIB report
In its preliminary report into the June 12 crash of Air India Flight 171 in Ahmedabad, the AAIB said that the Special Airworthiness Information Bulletin (SAIB) was issued following reports from operators of another type of Boeing aircraft, the 737.
'This SAIB was issued based on reports from operators of Model 737 airplanes that the fuel control switches were installed with the locking feature disengaged.
The airworthiness concern was not considered an unsafe condition that would warrant an airworthiness directive (AD) by the FAA,' said the AAIB in its preliminary incident report issued on Saturday (July 12).
It added that the fuel control switch design – including the locking feature - is similar on various Boeing airplane models – including a part fitted in the Boeing 787-8 airliner involved in the Air India crash.
'As per the information from Air India, the suggested inspections were not carried out as the SAIB was advisory and not mandatory.
The scrutiny of maintenance records revealed that the throttle control module was replaced on the aircraft in 2019 and 2023,' it said in the report.
'However, the reason for the replacement was not linked to the fuel control switch. There has been no defect reported pertaining to the fuel control switch since 2023,' it added.
In the report, the AAIB had said that fuel control switches to the engines of the aircraft in the crash that killed 260 people had been moved from the "run" to the "cutoff" position moments before impact.
The AAIB did not offer any conclusions or apportion blame for the June 12 disaster, but indicated that one pilot asked the other why he cut off fuel, and the second pilot responded that he had not.
The Boeing 787-8 Dreamliner was headed from Ahmedabad in western India to London when it crashed, killing all but one of the 242 people on board as well as 19 people on the ground.
In its 15-page report, the investigation bureau said that once the aircraft achieved its top recorded speed, "the Engine 1 and Engine 2 fuel cutoff switches transitioned from RUN to CUTOFF position one after another with a time gap of 01 sec".
"In the cockpit voice recording, one of the pilots is heard asking the other why the fuel was cut off. The other pilot responded that he did not do so," it said.
The aircraft quickly began to lose altitude.
The switches then returned to the "RUN" position and the engines appeared to be gathering power, but "one of the pilots transmitted 'MAYDAY MAYDAY MAYDAY'", the AAIB added in its report.
The plane was carrying 230 passengers - 169 Indians, 53 British, seven Portuguese and a Canadian - along with 12 crewmembers.
Dozens of people on the ground were injured.
One passenger survived, a British citizen who was seen walking out of the wreckage of the crash, and who has since been discharged from hospital.
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Malaysian Reserve
19 hours ago
- Malaysian Reserve
Air India crash points to cockpit confusion as fuel flow cut out
THE Air India jetliner that crashed on June 12 was doomed almost immediately upon taking off, after both engines lost fuel supply and the pilots ran out of time to regain control and avert catastrophe. A preliminary 15-page report filed on July 11 provided the first detailed account of the fateful 32 seconds between takeoff in Ahmedabad and the descent into an urban district just beyond the airport perimeter, where the Boeing Co. 787 exploded, killing all but one of the 242 people on board. Investigators laid out the sequence of events with exact timestamps, providing a harrowing picture of the plane's final moments. But the findings leave unanswered one central question: Why and by whom were two fuel switches in the cockpit moved to a cut-off position as the jet nosed into the air, starving the two powerful engines of thrust just as the plane required the most lift. At the controls for the aircraft's final journey was First Officer Clive Kunder, a pilot with roughly 1,100 flight hours on Boeing's most advanced jet. The report identified him as pilot flying, while Sumeet Sabharwal, the more experienced and senior cockpit occupant in command, was pilot monitoring for the flight. It's common for a captain and co-pilot to switch flying duties, particularly on longer journeys. Under typical pilot protocol, Kunder would have had one hand on the yoke commanding the widebody into the skies, and another on the throttle controlling the plane's speed. The crew captain would have handled air traffic communications and responded to Kunder's instructions. All seemed normal as the Boeing 787 lifted off into a clear sky in the western Indian city en route to London's Gatwick airport. There was no significant bird activity in the flight path, all but ruling out a collision that could have damaged the engines. Then, according to a chronology laid out by Indian authorities, the two fuel switches in the plane's center console were flipped, about one second apart. It's unclear what prompted the maneuver, but it crippled the plane during a critical phase of flight. A fan, known as the ram air turbine, dropped below the plane's belly to provide emergency power, all while the 787 was still within view of airport cameras. On board, the pilots had a brief exchange — the only cockpit conversation mentioned in the report aside from a final 'mayday' call just seconds before impact. 'In the cockpit voice recording, one of the pilots is heard asking the other why did he cutoff,' the investigators wrote. 'The other pilot responded that he did not do so.' The report didn't identify which of the two men asked the other about the move. It would take about 10 seconds for the first switch to return to its run position, restoring the flow of fuel to the engine, and 14 seconds for the second to be turned back on. Given the aircraft had barely lifted off and was at a critical phase of its flight, that's an eternity for pilots only a few hundred feet above ground and facing a life-threatening emergency. 'It's just strange,' said Bjorn Fehrm, an aerospace engineer and former fighter pilot who is a technical analyst with Leeham News. 'I would never, ever wait 10 seconds to put them on again. I would put them on in a jiffy.' While both engines were relit, only the first one started to regain power before the 787 plunged to the ground. The sequence of events was gleaned from different data points, including the cockpit voice and flight-data recorders that were recovered from the wreckage. There's no mention in the report of any additional exchanges in the cockpit or of any noises on the flight deck that the sensitive microphones would have picked up. 'The most important information is the voice dialog between the pilots, and we only get one line, which is totally inadequate,' said Fehrm. That leaves other key questions unanswered, including how the two pilots interacted as the aircraft sagged back to the ground, and who was ultimately in control in those frantic final seconds. Why one of the men would have conducted the unusual and highly risky maneuver of manipulating both fuel toggles also remains unknown. The switches are secured with a mechanism that requires a specific movement to shift them between on and off mode. And they are idled only when the plane is on the ground, or in an extreme emergency during flight, such as an engine fire. Given the trajectory of flight, starving the aircraft of fuel seconds after takeoff made it almost impossible to save the plane because the jet had just left the ground, providing very little recovery room. The Boeing 787 crashed just outside the airport boundary, having grazed some trees before plunging into a hostel packed with students. Some 19 people died on the ground, the report found. The preliminary version hinted at another matter to be explored by investigators, without elaborating. It flagged an airworthiness bulletin by the Federal Aviation Administration from 2018 that said that some fuel control switches on Boeing planes including the smaller 737 and the 787 were installed without their locking mechanism engaged. The Air India jet was not inspected for that mechanism fault as the matter was not mandatory. No defect relating to the switches had been reported since the throttle control module was replaced in 2023, the report said. Investigators said that they found no evidence so far that would require them to take actions over the Boeing aircraft or the GE Aerospace engines powering it. 'At this stage of investigation, there are no recommended actions to B787-8 and/or GE GEnx-1B engine operators and manufacturers,' according to the report from the Aircraft Accident Investigation Bureau. The National Transportation Safety Board referred any questions to Indian authorities. Air India said it's unable to comment on specific details of the investigation and it was cooperating with officials. Boeing said it continues to support the investigation and Air India and referred questions to the AAIB. The people conducting the probe are also looking at the backgrounds and experience of the pilots — a normal step for this kind of investigation. Sabharwal had about 8,500 flight hours, according to the report. Both pilots were based at Mumbai and had arrived in Ahmedabad the previous day with 'adequate rest period' prior to the flight, the report said. 'We now know — with some degree of confidence — that both engines rolled back because these fuel switches were activated,' said Jeff Guzzetti, a former accident investigation chief for the US Federal Aviation Administration. 'We just don't know why or how these switches were activated and that's going to be a big part of this investigation.' A final report that seeks to determine the cause of the incident will take months to compile. –BLOOMBERG

The Star
a day ago
- The Star
Fuel to Air India jet engines cut off moments before crash: probe
FILE PHOTO: A firefighter stands next to the crashed Air India Boeing 787-8 Dreamliner aircraft, in Ahmedabad, India, June 13, 2025. - Reuters NEW DELHI: Fuel control switches to the engines of an Air India flight that crashed shortly after takeoff, killing 260 people, were moved from the "run" to the "cutoff" position moments before impact, a preliminary investigation report said early Saturday. The report, issued by India's Aircraft Accident Investigation Bureau, did not offer any conclusions or apportion blame for the June 12 disaster, but indicated that one pilot asked the other why he cut off fuel, and the second pilot responded that he had not. The Boeing 787-8 Dreamliner was headed from Ahmedabad in western India to London when it crashed, killing all but one of the 242 people on board as well as 19 people on the ground. In its 15-page report, the investigation bureau said that once the aircraft achieved its top recorded speed, "the Engine 1 and Engine 2 fuel cutoff switches transitioned from RUN to CUTOFF position one after another with a time gap of 01 sec". "In the cockpit voice recording, one of the pilots is heard asking the other why did he cutoff. The other pilot responded that he did not do so," it said. The aircraft quickly began to lose altitude. The switches then returned to the "RUN" position and the engines appeared to be gathering power, but "one of the pilots transmitted 'MAYDAY MAYDAY MAYDAY'", the report said. Air traffic controllers asked the pilots what was wrong, but then saw the plane crashing and called emergency personnel to the scene. Earlier this week, specialist website The Air Current, citing multiple sources familiar with the probe, reported it had "narrowed its focus to the movement of the engine fuel switches", while noting that full analysis will "take months -- if not longer". It added that "the focus of the investigators could change during that time". The Indian agency's report said that the US Federal Aviation Administration had issued an information bulletin in 2018 about "the potential disengagement of the fuel control switch locking feature". Though the concern was not considered an "unsafe condition" that would warrant a more serious directive, Air India told investigators it did not carry out suggested inspections as they were "advisory and not mandatory". Air India was compliant with all airworthiness directives and alert service bulletins on the aircraft, the report said. The investigations bureau said there were "no recommended actions to B787-8 and/or GE GEnx-1B engine operators and manufacturers", suggesting no technical issues with the engines (GE) or the aircraft (Boeing). The bureau said the investigation was ongoing, and that additional evidence and information has been "sought from the stakeholders". Boeing said in a statement it will "continue to support the investigation and our customer", adding "our thoughts remain" with those affected by the disaster. The UN's International Civil Aviation Organisation (ICAO) stipulates that states heading an investigation must submit a preliminary report within 30 days of an accident. US and British air accident investigators have taken part in the probe. The plane was carrying 230 passengers - 169 Indians, 53 British, seven Portuguese and a Canadian - along with 12 crew members. Dozens of people on the ground were injured. One passenger miraculously survived, a British citizen who was seen walking out of the wreckage of the crash, and who has since been discharged from hospital. Health officials in the Indian state of Gujarat initially said at least 279 people were killed, but forensic scientists reduced the figure after multiple scattered and badly burnt remains were identified. - AFP


Borneo Post
a day ago
- Borneo Post
Preserving the past with stone and skill
Introduction Standing tall amidst modern development in Sandakan, Sabah, the St. Michael and All Angels Church, located on Elton Hill in the heart of Sandakan town, is more than a place of worship — it is a testament to colonial-era engineering, craftsmanship, and resilience. Constructed over a century ago, this magnificent stone church is one of the oldest surviving buildings in Sabah. Its story weaves together elements of engineering ingenuity, architectural heritage, historical narrative, and community resilience. Let us delve into the engineering aspects behind the church's construction and preservation and explore how such heritage structures inform our understanding of sustainable architecture and engineering durability, even in the face of wars and natural decay. Location of the St. Micheal and All Angels Church Historical Background The idea of building the church emerged in the late 19th century when British missionaries and settlers sought to establish a permanent Anglican presence in North Borneo. The location in Sandakan, then the capital of British North Borneo, was ideal for outreach and administration. The site selected for the church sits on a hill overlooking the town and the bay, symbolically and practically visible to the local community and seafarers alike. The cornerstone was laid in 1893, and the construction continued in phases for more than 30 years, reflecting both the challenges and ambitions of the era. Designed by New Zealand architect B.W. Mountfort, the church was constructed using locally quarried stone and imported materials and was officially consecrated in 1906, although major works continued until the 1920s. St Michael and All Angels Church. Architectural and Structural Design The Gothic Revival architectural style of the church reflects European ecclesiastical traditions. However, this was not a mere transplantation of Western design into the tropics. Instead, engineers and architects adapted the structure to local climate, materials, and construction constraints. Key architectural features include the following: – • Thick granite stone walls, over 30 cm thick, provide thermal insulation and structural stability. • Buttressed walls and pointed arches, typical of Gothic design, load distribution and enhance earthquake resilience. • A wooden bell tower, constructed with Borneo hardwoods, offers a lighter structural load atop the stone base. • Ventilation features, such as louvered windows and high ceilings, promote airflow in the tropical heat. This hybrid approach demonstrates an early understanding of context-sensitive engineering — a concept now central to sustainable and resilient infrastructure. Engineering Materials and Craftsmanship Perhaps the most impressive element of St. Michael's is the use of local stone masonry, which makes it unique among churches in Malaysia. The granite stones were hand-quarried from Buli Sim Sim, a hill east of Sandakan. The logistics of transporting these stones by oxcarts and river barges over difficult terrain and assembling them without modern equipment were an engineering feat. Each stone block was hand-cut and dressed by skilled stonemasons, showcasing regional artisan traditions. The lime mortar used was produced on-site, blending local sand, water and imported lime — reflecting resourcefulness in a time before industrial cement became widely available. The roof trusses and interior beams were made of 'Belian' wood (Borneo ironwood), known for its resistance to termites and tropical rot. This choice of material ensured longevity and minimized maintenance costs — a wise engineering decision for a tropical climate. Enduring the Test of Time: Structural Integrity and WWII Throughout its history, the church has been subjected to environmental stress and human conflict. During World War II, Sandakan was a strategic location. The church was bombed and partially damaged during the Allied campaign to liberate Borneo from Japanese occupation. The wooden roof and interior fittings were destroyed, but the stone walls and structural shell remained intact. This speaks volumes about the resilience of masonry structures, especially when designed with mass, balance, and proper foundation work. Many buildings in the region collapsed under similar conditions, but St. Michael's withstood it, owing largely to its engineering robustness. After the war, restoration efforts in the 1950s were led by returning Anglican missionaries and local supporters. They employed both traditional methods and modern materials, a process now termed as adaptive restoration engineering — where old structures are preserved while integrating newer components to meet contemporary standards. Challenges in Heritage Preservation Preserving a stone building in a tropical environment poses multiple challenges: 1. Moisture infiltration – The porous stone absorbs humidity, leading to moss, mold, and eventual erosion. 2. Termite threats – Though the 'Belian' wood resists termites, newer repairs or untreated wooden components remain vulnerable. 3. Salt-laden air – Being close to the sea, the church is exposed to salt aerosols, which accelerate corrosion in any metal fixtures. 4. Vegetation and root intrusion – Tree roots and creepers can destabilize foundations and walls if not carefully managed. In response, a series of conservation projects were undertaken between 1990 and 2010, funded partly by the Malaysian Government, foreign NGOs and the Anglican Diocese of Sabah. Conservation engineers and heritage architects worked collaboratively to: • Repair and reinforce stonework using compatible lime-based mortar. • Upgrade the drainage system to channel rainwater away from the foundation. • Install anti-termite systems beneath the flooring. • Replace damaged timber with treated 'Belian' or hardwood alternatives. • Apply breathable sealants on interior walls to manage moisture. These interventions maintained the architectural authenticity while ensuring the long-term structural stability. A Learning Ground for Future Builders Today, St. Michael's is more than just a church. It's a living classroom for students of engineering, architecture, and heritage studies. Universities and technical colleges from across Malaysia and Southeast Asia send students to study: • How stone buildings carry weight • How different materials age over time • How good design keeps buildings cool naturally • How to preserve historical buildings in modern times The church is also a learning place about resilient, low-carbon, sustainable building practices — lessons that are more important than ever in today's changing climate. St. Michael's remains an active and welcoming church. It hosts regular Sunday services, community events, weddings, and Christmas celebrations. It is also part of the Sandakan Heritage Trail and attracts visitors from across Malaysia and around the world. Sabah is blessed with a rich and diverse heritage — including mosques, temples, longhouses, and colonial buildings. St. Michael's is just one shining example of how faith, culture, and engineering can come together in harmony. In Conclusion St. Michael and All Angels Church is more than just a relic of the past — it is a symbol of resilience, craftsmanship and engineering wisdom that remains relevant today. From its handcrafted stone walls to its climate-adapted design, from withstanding bombs to embracing restoration, it embodies what sustainable and resilient engineering looks like in practice. In an era where many structures are built for expediency rather than endurance, the story of this church reminds us of the timeless value of building with thought, integrity, and respect for context. Previous Article Chronicles of humble good morning towel