Ford Recalls F-150 Lightning Over Brake Defect
The issue was traced back to April 1, 2025, when Ford's offline repair team began using an unapproved process to fix stripped screw holes on certain F-150 Lightnings. That process, which involved securing the brake hose bracket to the frame, failed to meet Ford's internal durability standards. The company halted the procedure on May 5 and began investigating.By mid-May, Ford had quarantined affected trucks still at the factory and launched a full review. The automaker determined that five trucks had already been shipped to dealers in the U.S. before the problem was identified. None were built in VIN order, meaning customers will need to check with Ford or a local dealer to verify whether their truck is part of the recall.
Ford says owners may notice increased brake pedal travel and reduced deceleration. If the brake fluid leak progresses, the red brake warning light will illuminate on the dash. In a worst-case scenario - rapid fluid loss or complete depletion - the vehicle could require significantly more distance to stop.Fortunately, Ford says it is unaware of any accidents, injuries, or warranty claims related to the issue.Owners will be notified by mail starting July 14, with repairs offered free of charge. Dealerships will inspect both front jounce hose brackets and replace the existing screws with a new MR12X40 self-tapping screw (part number W505286-S439) as per Ford's latest technical instructions. Dealers were notified on July 2.
While the scope of this recall is tiny compared to others - just five vehicles - Ford's rapid investigation and transparent filing underscore how even minor manufacturing deviations can trigger safety concerns, especially on vehicles with electric powertrains and regenerative braking systems.The F-150 Lightning has seen price cuts in the past, along with fresh competition in the full-size electric pickup space. Still, Ford continues refining its approach - and has responded quickly to small production flaws to maintain trust in its EV flagship.
Copyright 2025 The Arena Group, Inc. All Rights Reserved.
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